Evaluation of the efficiency of MUSKI™ as a barrier against microrganisms’ crossing  

A)  composition of Muski filter

The filter of Muski has the following characteristics: 
1. An outer layer, which is composed by a medical, non woven tissue as a barrier for protecting the inner layers. It has the capacity for filtering substances larger than 2 microns (Figs. 1,2).
2.   An active charcoal layer- 200 g/sq. M. - of which 114 g per sq/m is charcoal, which serves as a filter for smoke, odours, etc. Absorption capability of dust 14.6 g out of 16 g (91,25%) at airflow rate of 10 ft3/min(Figs. 3, 4
3. A layer that filters substances from microns of size 0,3 or more. Air permeability (cfm/sf) 55. 0,3-0,5 micron 38,6%, 0,5-0,7 micron 68,8%m, 0,7-1,0 micron 78,6%, 1,0. -2,0 micron 83,7% (Figs. 5, 6).
4.  An inner layer witch has the same characteristics of the outer membrane (Figs. 7, 8).   Layers 1 and 4 have antiseptic properties because they are also consisted of 0,3% Cetylpyridinium Chloride (CPC) Two different types of Muski (A and B) have been examined. The layers are the above described, but Muski A filter is thinner than Muski B. Consequently breathing is easier with Muski A.  
Layers 1 and 4 have antiseptic properties because they are also consisted of 0,3% Cetylpyridinium Chloride (CPC).
Two different types of Muski (A and B) have been examined. The layers are the above described, but Muski A filter is thinner than Muski B. Consequently breathing is easier with Muski A.

B) Evaluation of the antiseptic properties of layers 1 and 4

0,1 ml of an 8 hours broth culture (Tryptone Soya Broth) of the different microrganism species tested Staphylococcus cohnii ATCC 35662, Staphylococcus aureus ATCC 6538, Streptococcus pyogenes ATCC 19615, Enterococcus hirae ATCC 10541, Pseudomonas fluorescens ATCC 49838, Escherichia coli ATCC 4157, Salmonella enteritidis ATCC 13076, Serratia marcescens ATCC 8100, Proteus mirabilis ATCC 7002, Bacillus subtilis spores ATCC 6633, Bacillus clausii spores Sonafi-Syntelabo Oto S.p.a.- Milan, Bacillus stearothermophilus spores ATCC 10149, were spread on the surface of Tryptone Soya Agar Petri plate surface using glass spreaders. A fragment of 1cm2 of layers 1 and 4 was put subsequently on the agar inoculated surface and plates were incubated for 24 hours at 36 ± 1 °C for all the micro organisms tested except for the Bacillus stearothermophilus that had to be cultured under the temperature of 56 ± 1 °C . The halo of growth inhibition was then evaluated.

C) Evaluation of the efficiency of Muski as a barrier against microrganisms’ crossing

A bacterial or spore suspension of 1,5 – 7x108 UFC/ml of each of the following micro organisms (Streptococcus pyogenes ATCC 19615, Staphylococcus cohnii ATCC 35662, Serratia marcescens ATCC 8100, Pseudomonas fluorescens 49838, Bacillus clausii spores Sonafi-Syntelabo Oto S.p.a.- Milan, Bacillus stearothermophilus spores ATCC 10149, Bacillus subtilis spores ATCC 6633) was aerosolised by means of a medical device for aerosol therapy. Fragments of Muski filter, previously sterilized by gamma rays, were put into a stainless steel Seitz filter holder, sterilized in steam and plugged in an Erlenmeyer vacuum flask, connected to a vacuum pump, in order to aspirate the microorganisms' aerosol through the Muski. As a control the same described apparatus was used, without the Muski filter. The distance between the aerosol generator and the Seitz filter was about 25 cm. After ten minutes, aerosolisation and vacuum aspirations (0,4m3) were stopped.
In order to evaluate microorganisms' crossing through the apparatus, in the Erlenmeyer flask, 50 ml of a diluent solution (Tryptone natrium chloride) was then introduced in the Erlenmeyer flask, which was then subjected to a mechanical shaker. Both the content of Erlenmeyer and the diluent solution (50 ml), used two times to rinse the Erlenmeyer flask, were filtered through a membrane filtration apparatus. The filtration membrane is transferred to the surface of a Petri dish containing a suitable culture medium according to the species of microorganisms tested. The culture mediums used were:
1. Pseudomonas isolation agar (Difco) for Pseudomonas fluorescens
2.  Chapman mannitol salt agar (Biomerieux) for Staphylococcus cohnii
3. Streptococcus selective medium (Oxoid) with 5% of defibrinated horse blood for Streptococcus pyogenes
4.  Hektoen enteric agar (Biomerieux) for Serratia marcescens
5. Tryptone soya agar (Oxoid) for Bacillus subtilis, Bacillus stearothermophilus and Bacillus clausii. All Petri dishes were incubated at 36±1°C for 24-48 hours and the CFU development was evaluated. For Bacillus stearothermophilus the temperature of incubation was 56 ± 1°C.
In order to detect low growing microorganisms, the culture time was extended to a week. No significant differences in the number of CFU were observed between the 24-48 hours culture and the one week culture.
In all experiences an identification with the API system of the developed CFU was done. The developed microorganisms were always the same, which have been previously aerosolised.
To evaluate the possible correlation, between the size and the capacity of crossing through the filter of the different tested bacteria and spores, droplets of bacteria or spore suspensions were spread over the surface of a cover glass. The different samples were all fixed for 3 hours at 4°C in a 3% glutaraldehyde solution in a 0.1 M phosphate buffer at pH 7.4 . After several washings in phosphate buffer, the material was dehydrated by passing it through solutions with increasing concentrations of ethyl alcohol, in a propylene oxide solution and finally subjected to critical point drying.
The samples were then sputter coated with gold palladium (Edwards sputter coater S150) and examined under a scanning electron microscope (Cambridge Stereoscan S360). The dimensions of 50 bacteria or spores of each species were then measured at SEM.

Results
 
1. Antiseptic activity of layers 1 and 4
The halos of inhibition growth for the tested microorganisms are shown in Table 1.
At the concentration of 0,3%, Cetylpyridinium chloride (which is present in layers 1 and 4 ) demonstrates a high effectiveness against the growth of Bacillus tested species, B. stearothermophilus and B. clausii and of Enterococcus hirae, demonstrates a good inhibition against the growth of B. subtilis, Staphylococcus cohnii, Staphylococcus aureus, Streptococcus pyogenes and results to have moderate effectiveness against the growth of Proteus mirabilis. On the contrary Cetylpyridinium chloride at the concentrations present in layer 1-4, doesn’t seem to have any effects on the growth of Escherichia coli, Salmonella enteritidis, Serratia marcescens and Pseudomonas fluorescens .
2. Efficiency of Muski as a barrier against microorganisms crossing
Our results are resumed in table 3 - 4. In our experimental aspiration apparatus the presence of Muski filter strongly reduced the crossing of microorganisms and spores aerosolised in the air. In the case of aerosolization of vegetative forms of microorganisms the percentage (%) of reduction varies between 98,30% and 100%, whereas by aerosolising Bacillus spores results a likely lower percentage of reduction (from 94,25% to 99,12%). No evident correlation seems to exist between microorganisms’ or spores’ size and the capacity of crossing the filter of Muski (compare Table 2 with Table 3 - 4 and Figs. 9-15).
   
It also seems to exist no difference between the capacity of penetration through the Muski filter of spherical micro organisms (Staphylococcus cohnii and Streptococcus pyogenes) and rod shaped bacteria like Pseudomonas fluorescens and Serratia marcescens. It seems also very difficult to correlate the sensibility against the antibiotic (Cetylpyridinium Chloride) of different microorganisms tested with their capacity of crossing alive the different layers of the Muski filter. We consider that the good barrier effect of Muski against microorganisms is correlated to both the structure of different layers and the antibiotic, which is present in the outer and in the inner layers of the Muski filter. In conclusion our results demonstrate that Muski filter is a very efficient barrier against bacteria or spores’ crossing.

Table 1
Halos of growth inhibition produced by Muski layers 1 and 4.
 

Type of microrganism      Layer 1    Layer 4
Escherichia coli 0mm 0mm
Salmonella enteritidis 0mm 0mm
Serratia marcescens                                 0mm 0mm
Proteus mirabilis 1mm 1mm
Pseudomonas fluorescens 0mm 0mm
Staphylococcus cohnii 2mm 2mm
Staphylococcus aureus 3mm 2.9mm
Streptococcus pyogenes 2mm 2mm
Enterococcus hirae 10mm 11mm
Bacillus subtilis 2mm 2mm
Bacillus clausii 8mm 8mm
Bacillus stearothermophilus 8mm 9mm

TABLE  2  
Size (mean and standard deviation) of different microrganisms tested; diameter for spherical bacteria, length and breadth for rod shape bacteria or spores.


Type of microrganism   Size in Micron   
Staphylococcus cohnii  0.70 ± 0.08
Streptococcus pyogenes    0.80 ± 0.16
Pseudomonas fluorescens                                 1.50 ± 0.49 x 0.51 ± 0.03
Serratia marcescens 1.10 ± 0.60 x 0.37 ± 0.04
Bacillus stearothermophilus spores   0.86 ± 0.13 x 0.53 ± 0.04
Bacillus clausii spores      1.01 ± 0.13 x 0.57 ± 0.05  
Bacillus subtilis spores       1.25 ± 0.15 x 0.58 ± 0.07

TABLE 3  
Number of developed CFU, in the filtration apparatus, and % reduction with or without Muski filters after aerosolization of different bacteria.

Test
Microrganism

No of CFU

Type of Muski

Reduction with MUSKI

Staphilococcus cohnii

with MUSKI 0 A 100%
without MUSKI 516
with MUSKI 0 B 100%
without MUSKI 8000
with MUSKI 15 A 99.770%
without MUSKI 6300


Test
Microrganism

No of CFU

Type of Muski

Reduction with MUSKI

Streptococcus pyogenes

with MUSKI 0 B 100%
without MUSKI 233
with MUSKI 0 B 100%
without MUSKI 840
with MUSKI 2 A 98.88%
without MUSKI 1650


Test
Microrganism

No of CFU

Type of Muski

Reduction with MUSKI

Serratia marcescens

with MUSKI 5 A 99.4%
without MUSKI 8004
with MUSKI 0 B 100%
without MUSKI 304
with MUSKI 2 A 99.95%
without MUSKI 4000


Test
Microrganism

No of CFU

Type of Muski

Reduction with MUSKI

Pseudomonas fluorescens

with MUSKI 3 A 98.3%
without MUSKI 176
with MUSKI 9 B 98.33%
without MUSKI 538
with MUSKI 3 A 99,65 %
without MUSKI 850




TABLE 4  
Number of developed CFU, in the filtration apparatus, and % reduction with or without Muski filters after aerosolization of different bacteria

Test
Microrganism

No of CFU

Type of Muski

Reduction with MUSKI

Bacillus clausii (spores)

with MUSKI 95 A 97.93%
without MUSKI 4440
with MUSKI 95 B 97.64%
without MUSKI 4025
with MUSKI 17 B 97,50 %
without MUSKI 680
with MUSKI 46 B 96,00 %
without MUSKI 1148


Test
Microrganism

No of CFU

Type of Muski

Reduction with MUSKI

Bacillus stearothermophilus (spores)

with MUSKI 3 A 99.12%
without MUSKI 340
with MUSKI 9 B 97.84%
without MUSKI 411


Test
Microrganism

No of CFU

Type of Muski

Reduction with MUSKI

  Bacillus subtilis (spores)

with MUSKI 30 B 94.25%
without MUSKI 523
with MUSKI 4 B 97.45%
without MUSKI 157
with MUSKI 18 A 96.37 %
without MUSKI 496

Pictures

Figs 1-2 - Outer layer of the Muski filter.
Figs 3-4 - Active charcoal layer of Muski filter. In fig 3 some micro fibres of the outer layer are sticking to the charcoal layer.
Figs 5-6 - Intermediate layer of Muski filter.
Figs 7-8 - Inner layer of Muski filter.
Fig 9 - Scanning electron micrograph of Staphilococcus cohni.
Fig 10
- Scanning electron micrograph of Streptococcus pyogenes.
Fig 11 - Scanning electron micrograph of Serratia marcescens.
Fig 12 - Scanning electron micrograph of Pseudomonas fluorescens.
Fig 13 - Scanning electron micrograph of Bacillus stearothermophilus spores.
Fig 14 - Scanning electron micrograph of Bacillus clausii spores.
Fig 15 - Scanning electron micrograph of Bacillus subtilis spores
 
 


Outer layer of the Muski filter.


Outer layer of the Muski filter.


Active charcoal layer of Muski filter. In fig 3 some micro fibres of the outer layer are sticking to the charcoal layer


Active charcoal layer of Muski filter. In fig 3 some micro fibres of the outer layer are sticking to the charcoal layer



Intermediate layer of Muski filter


Intermediate layer of Muski filter


Inner layer of Muski filter


Inner layer of Muski filter


Scanning electron micrograph of Streptococcus pyogenes


Scanning electron micrograph of Serratia marcescens


Scanning electron micrograph of Pseudomonas fluorescens


Scanning electron micrograph of Pseudomonas fluorescens


Scanning electron micrograph of Bacillus stearothermophilus spores Scanning


Scanning electron micrograph of Bacillus clausii spores


Scanning electron micrograph of Bacillus subtilis spores